Engineering Design

Bridging the gap between initial digital design and final machined solution

Intentional design backed by practical experience with modern CAD tools to deliver accurate, production-ready solutions. Every design decision is made with manufacturability, performance, and real-world application in mind.

  • Reverse Engineering & Legacy Support
    Existing parts, assemblies, and tooling translated into accurate 3D models and production-ready drawings — ideal for components with limited documentation, obsolete suppliers, or field modifications that never made it back to the original design files.
  • Production-Ready Tooling & Fixtures
    Custom tooling, fixtures, and mechanical solutions designed specifically for repeatable, efficient manufacturing. Every design is optimized for shop-floor practicality — not just function on paper — with accuracy, durability, and ease of use built in from the start.
  • Modern CAD & Manufacturing Integration
    SolidWorks and Fusion 360 are used to develop detailed, manufacturable models that feed directly into CNC machining workflows. With engineering and machining handled in the same shop, design intent carries through to the finished part — reducing iteration cycles, eliminating translation errors, and compressing timelines from concept to delivery.
Industry Experience

Engineering design experience spanning 15+ years across six industries:

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Automotive

  • Gas and electric vehicle subcomponents assembly
  • Automated and manual assembly equipment
  • End-of-line functional testing

Medical Device

  • Automated assembly machine design
  • End-of-line vision inspection
  • Functional testing

Robotics

  • End-of-arm tooling (EOAT)
  • Material handling and process tooling
  • Cell layouts & reach studies

Tooling & Fixturing

  • Tool & die
  • Robot welding fixtures
  • Production assembly fixtures

Healthcare

  • Rehabilitation equipment
  • Early development and prototyping

Packaging

  • Automated packaging machine design
  • Medical kit packaging
DFM FEEDBACK AND OPTIMIZATION

Already have a design? We can review it for manufacturability, flag potential issues before they reach the shop floor, and identify opportunities to reduce cost or complexity — drawing on both engineering design experience and direct machining knowledge.

This is particularly valuable when:

  • A design was developed without a specific manufacturing process in mind
  • Tolerances or features are driving up machining time or scrap rate
  • A legacy part needs to be redesigned for current production methods
  • You want a second set of eyes before committing to tooling or production

Also see our Knowledge Resource for general DFM tips and material guidance.

Have a project or component ready for review? Let's optimize it!

Robot reach studyRobot reach study
Finite Element Analysis (FEA)Finite Element Analysis (FEA)

Sample projects

(Click to enlarge)
Multi-task Robot End-of-Arm Tool (EOAT)
Dual Pick Robot End-of-Arm Tool (EOAT)
In process sheet stamping part flipper
Part inspection submodule
Dual Task Robot End-of-Arm Tool (EOAT)
Pin Press Tooling Cassette
Device manual assembly tabletop stations